Marya Modular Aseptic Filling Equipment for RTU Containers Pre-Filled Syringe /Vial Manufacturing

Customization: Available
After-sales Service: Video Online, Field Installation
Warranty: 1 Year

Product Description

Basic Information
Model NO. Marya-AE
Type Volumetric Filling Machine
Automatic Grade Automatic
Material Type Liquid
Filling Valve Head Multi-Head
Filling Principle Pressure
Packaging Syringe
Packaging Material Glass or Plastic
Filling Accuracy 99%
Capacity 50-200PCS/Min
Filling Volume 5ml-10ml
Product Description

Modular Aseptic Filling Equipment for RTU Containers Pre-Filled Syringe and Vial Manufacturing

The pre-filled syringe filling and stoppering production line is used for the sterile filling of RTU pre-filled syringe, RTU vial, RTU cartridge, etc. It can automatically complete unpacking, filling, stoppering and other process steps, and is widely used in pharmaceutical, cosmetic medicine, medical and other industries.

It can accurately fill small doses of drugs, such as vaccines and biological products, antithrombotic drugs, and cosmetic medicine products into containers to ensure precise dosage. It effectively isolates the equipment from the external environment to prevent drug pollution and improve production efficiency.

Filling Equipment View 1
Filling Equipment View 2
Key Features
High PrecisionEquipped with a high-precision ceramic plunger pump for accurate dosage control.
Sterile OperationMaintains a sterile environment throughout the process to prevent contamination.
Intelligent ControlFeatures automatic monitoring and easy operation for seamless production.
Regulatory ComplianceMeets GMP, FDA 21CFR part 11, and other international requirements.
Modular DesignAllows for easy upgrades and adaptability to various packaging materials.
Safety SystemsIncludes stopper missing detection and various overload protection alarms.
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Technical Specifications
Feature Description
Compliance Meets GMP and FDA standards for pharmaceutical production
Servo Control System Automated process control for stability and efficiency
Applicable Specification 1ml-20ml vials (customizable based on user requirements)
Filling Range 0.1ml-20ml
Production Capacity 2000-30000 vials per hour
Filling Heads 2-10 (selectable based on production needs)
Filling Pump Options Metal, peristaltic, ceramic pumps
Workshop & Certificates
Workshop
Certificate
Project Cases & Our Customers
Project Case
Customers
Customer Support
Packaging & Shipping
Packaging
Shipping
Frequently Asked Questions
What types of RTU containers are compatible with this equipment?
The system is designed for Ready-To-Use (RTU) pre-filled syringes, vials, and cartridges, supporting both glass and plastic materials.
How accurate is the filling process?
The machine utilizes high-precision ceramic plunger pumps to achieve a filling accuracy of 99%, ensuring consistent dosage for biological products and vaccines.
Does this machine comply with international pharmaceutical standards?
Yes, the equipment meets GMP and FDA 21CFR part 11 requirements, making it suitable for high-standard pharmaceutical manufacturing.
What is the production capacity range?
Depending on the configuration and number of filling heads (2-10 heads), the capacity ranges from 2,000 to 30,000 vials per hour.
Can the equipment handle antioxidant requirements?
Yes, we offer an optional Nitrogen Filling System specifically designed for products with antioxidant requirements during the filling and storage process.
Is the environment monitored during production?
Yes, the equipment can be equipped with a PMS Online Monitoring System for real-time sterile environment monitoring and full data traceability.

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