Smart Gas Filling Double Glass Producing Machine

Customization: Available
Certification: CE, ISO
Control System: PLC

Product Description

📋 Basic Information
Model NO.
lbg2537
Customized
Customized
Glass Thickness
3-19 mm
Type
Insulating Glass Production Line
Structure
Vertical
Condition
New
Warranty
1 Year
After-Sales Service
1 Year
Transport Package
Sea Worthy Package
Specification
5000kg
Origin
Jinan
Production Capacity
30 Sets/Month
⚙️ Product Description
Insulating Glass Production Line
01 Section: Intelligent Detection

01 low-e coating detection uses Japanese Omron optical fiber sensor, which can be applied to different LOW-E glass, and the data can be changed at any time according to the film depth of LOW-E glass of different manufacturers.

02 Section: Washing & Drying System

The overall material of the 02 washing & drying section is an industrial plate stainless steel shell, and the brush bearing base is a stainless steel base. The brush bearing is a self-aligning bearing with long service life and high precision.

Section 02 brushes are available in soft and hard materials, and is equipped with a special coated LOW-E brush. Three hard brushes are in the back and 3 soft brushes are in front.

Powered by six independent motors with a coupling link method, this section prevents belt slippage compared to traditional belt transmissions.

Equipped with a 6-bristle water purification spray system and two-stage cleaning, featuring a stainless steel water baffle to prevent cross-contamination. The conveying rubber rollers are acid and alkali resistant, automatically adjusting spacing based on glass thickness.

The drying zone (air knife room) includes a water mist separation device and German technology air knives with adjustable distance and a high-power sound-proof fan.

Washing Section Detail
📷 Detailed Photos
📊 Product Parameters
Max. Glass Size 2500*3500mm Total Power 45KW / 40KW
Min. Glass Size 300*500mm Working Speed 2-45m/min
Single Glass Thickness 3-16mm Washing Speed 2-15m/min
Insulating Glass Thickness 12-80mm Overall Dimension 24800*2500*3400mm / 24300*2500*3400mm
🚀 Technical Highlights
06 Section: Servo Controlled Pressing

Plate pressing utilizes servo motor controlled synchronous belts, linear guide rails, and ball screws. It features an automatic thickness measurement function, realizing precise pressing without manual thickness input.

Equipped with a torque function and adjustable holding time to ensure parallel pressing of two boards regardless of glass size.

Control System Interface

Control System: Powered by German Siemens PLC and digital input systems for high stability and user-friendly operation.

Interface: Human-machine touch screen with automatic/manual conversion and real-time fault display for easy maintenance.

Connectivity: Aviation plug connections provide strong anti-interference and convenient installation.

Machine Structure
Frequently Asked Questions
What is the range of glass thickness the machine can handle?
The line supports single glass thicknesses from 3-16mm and total insulating glass thicknesses ranging from 12-80mm.
Does this production line support Low-E glass?
Yes, the 01 section is equipped with a high-precision Japanese Omron optical fiber sensor specifically for Low-E coating detection.
What kind of control system is used?
The equipment is controlled by a high-performance German Siemens PLC and features a user-friendly touch screen interface.
How is the washing section constructed to prevent corrosion?
The washing and drying section is constructed with an industrial-grade stainless steel shell, stainless steel brush bearing bases, and acid/alkali resistant rubber rollers.
What is the maximum glass size for processing?
The maximum glass size capacity for this production line is 2500mm x 3500mm.
What makes the plate pressing section "intelligent"?
It uses servo motor control and ball screws with a built-in thickness measurement function, allowing it to press different sizes and thicknesses automatically without manual input.

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