2500mm Automatic Insulating Glass Double Glass Press Machine

Customization: Available
Certification: CE, CE, ISO
Condition: New, New

Product Description

📋 Basic Info
Model NO.
LBP2500Q
Control System
Automatic, PLC Control, Touch Screen
Glass Thickness Range
3 mm - 19 mm
Warranty
12 Months for Free, Lifetime Warranty
Type
Insulating Glass Production Line
Max. Processing Size
3600*2500mm
Washing Speed
3-10m/Min
Running Speed
15-45m/Min
Gas Concentration
>85%
Power Supply
380V/50Hz
🚀 Product Description
Double Glass Press Machine

Brief Introduction of LBP2500Q IGU Line

Vertical automatic insulating glass flat press production line is mainly used for Insulating Glass Units (double glazing glass) production. It is designed for high-efficiency glass processing and window/door fabrication.

  • 7 Major Sections: Loading, Washing & Drying, Conveyor, Inspection, Assembly, Large Stroke Press & Online Gas Filling, Storage/Unloading.
  • Fully Automatic: Sheet transportation, washing, drying, assembly, and pressing are all handled automatically.
📊 Technical Parameters
Parameter Item Specifications (LBP2500Q)
Max. processing glass size (mm)3600*2500
Min. processing glass size (mm)450*200
Single glass thickness(mm)3-15
Max. Insulating glass thickness(mm)52
Capacity(pc/h)110
Washing speed (m/min)3-10
Total power44.85KW (include heater 10KW)
Inert gas typeArgon, Nitrogen, etc
Gas concentrationMore than 90%
Outline dimension (mm)24600*2500*3680

Main Features

  • PLC control system with touch screen interface.
  • Automatic Low-E glass coating side distinguish with alarm.
  • Stainless steel washing machine with corrosion-resistant material.
  • Unique air knife with silencer device for low-noise operation.
  • On-line gas filling with automatic glass size checking.
  • Supports double, triple, shaped, and stepped IG units.
📸 Detailed Features
Glass Loading

Smart Loading & Detection

1 Energy Saving: Stops automatically when no glass is detected, saving up to 30% energy.

2 Low-E Detection: Automatically distinguishes coating side to ensure correct processing.

Advanced Washing Section

A Stainless Steel Construction: 5mm thickness for waterproof security and long life.

B DuPont Brushes: 3 pairs of soft brushes (Nylon 610) specifically for Low-E glass.

C Small Glass Processing: Capable of washing glass as small as 400*200mm.

Washing Machine
Drying Section

High-Efficiency Drying

Utilizes hot air circulation with a 18.5KW high-pressure fan. The system is fully closed and equipped with a silencer to keep noise levels below 75 dB, ensuring zero residue water stains.

Precision Assembly & Pressing

Equipped with 60 adjustable suction cups and a Swiss-imported vacuum generator. Servo motors control moving distance and plate pressure, ensuring glass and frames are not deformed or broken during assembly.

Press Function
Gas Filling

High-Speed Gas Filling

Direct inflation structure with 23 independent valves. Achieves gas concentrations higher than 92% with excellent retention rates (85%+ after 48 hours).

Storage
Light Detection
Out-panel Assembly
Full Line
🏆 Why Choose This System
CE Certification
  • Industry Expertise: Over 20 years of focus on insulating glass processing equipment.
  • Global Presence: Thousands of production lines supplied worldwide.
  • Quality Standards: Fully compliant with ISO9001:2008 and CE certifications.
  • Patented Technology: Proprietary designs for air knives and press structures.
  • Robust Support: Dedicated overseas service teams for on-site installation and maintenance.
❓ Frequently Asked Questions
What is the maximum glass size this line can process?
The LBP2500Q model can process glass sheets up to 3600mm by 2500mm, with a thickness range of 3mm to 19mm.
How does the automatic gas filling feature benefit production?
The online filling system achieves over 92% gas concentration. It uses 23 independent valves to adjust the gas flow based on glass size, significantly reducing inert gas waste.
Can this machine handle Low-E coated glass?
Yes. The system includes automatic Low-E film detection and uses specialized DuPont soft brushes to clean the glass without scratching the sensitive coating.
What is the delivery time for a full production line?
A complete production line typically requires 45 working days for manufacturing and testing, while single machines can be delivered in approximately 30 working days.
What kind of warranty and after-sales service is provided?
We provide a 12-month guarantee on the equipment (excluding wearing parts) and offer life-long technical support. Service engineers are available for on-site assistance upon request.
Is the production line energy efficient?
Yes, it features a static load state and automatic stop sensors that reduce energy consumption by up to 30% when no glass is on the loading table.

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