Automatic Insulating Glass Production Line Double Glazing Glass Machine with Argon Gas Filling Igu Flat Glass Making

Customization: Available
Certification: CE, ISO
Control System: PLC

Product Description

Basic Specifications
Model:LBP2000Q
Glass Thickness:3-70mm
Name:Insulating Glass Machine with Gas Filling
Weight:7800kg
Gas Filling:On-line Automatic
Daily Capacity:800 Square Meters
Max Glass Size:2000*3000mm
Min Glass Size:450*200mm
Structure:Vertical Line
Warranty:2 Years
Insulating Glass Production Line Overview

The LBP2000Q Vertical Insulating Glass Machine is a high-performance production line designed for the manufacturing of double and triple glazing units with integrated inert gas filling. This automated line comprises seven essential sections: loading, washing and drying, transmission, light inspection with spacer positioning, assembly with gas filling, and the final storage/unloading area.

Insulating Glass Production Line
Core Performance Characteristics
  • Automatic diagnosis for Low-E glass coating side.
  • Three pairs of DuPont brushes for superior Low-E glass washing.
  • PLC control system with a user-friendly touch screen interface.
  • Inert gas filling efficiency exceeding 95%.
  • Waterproof SKF bearings from Sweden for oil-free operation.
  • Stainless steel washing and drying chamber for long service life.
  • Processing capability for 3mm to 18mm glass thickness.
  • Advanced assembly technique for precise glass positioning.
Technical Parameters
Feature Specification
ModelLBP2000Q
Max Processing Size3000*2000mm
Min Processing Size450*200mm
Single Glass Thickness3-15mm
Washing Speed3-10m/min
Working Speed15-45m/min
Total Power41.35Kw (Incl. 10Kw heater)
Inert Gas TypeArgon, Nitrogen, etc.
Gas Filling Efficiency>95%
Total Weight8500Kg
Dimensions22800*2500*3180mm
Functional Section Details
Washing and Drying Section

Constructed entirely from high-quality stainless steel, this section features high-temperature soft nylon brushes and sponge rollers. The 15kw fan and dual wind knives ensure rapid, uniform drying with specialized muffling equipment to reduce noise.

Washing Section
Drying Details
Light Inspection and Spacer Positioning

This area allows for manual inspection of washing quality and precise spacer bar placement. A unique "entry design" allows workers to access the machine interior for manual cleaning of stubborn debris if necessary.

Inspection Section
Assembly and Inert Gas Filling Section

Utilizing 17-18 photoelectric switches, the system detects glass dimensions and controls 17 gas-filling gears. The press board is driven by a servo motor and roller shaft screw for uniform pressure, achieving European standards for gas concentration.

Gas Filling Section
High-Quality Imported Components
Component Name Brand Country of Origin
PLC / Transducer / Touch ScreenDeltaTaiwan
Electrical Switches / ContactorsSchneiderFrance
Photoelectric / Limit SwitchesBANNERUSA
Bearings (Brushes)SKFSweden
Vacuum SuckerYSCKorea
Pneumatic ValvesAIRTACTaiwan
Production Details 1
Certification and Quality
Frequently Asked Questions
1. What is the maximum glass size this production line can handle? The LBP2000Q model can process insulating glass units up to 2000mm * 3000mm.
2. Is the machine compatible with Low-E coated glass? Yes, it features an automatic diagnosis system for the coating side and uses three pairs of soft DuPont brushes specifically designed to clean Low-E glass without damaging the coating.
3. What is the efficiency of the argon gas filling process? The integrated gas filling system achieves an efficiency rate of more than 95%, meeting stringent international standards.
4. What brands are used for the main electrical and control components? The line utilizes top-tier components including Schneider (France) for electrical parts and Delta (Taiwan) for the PLC, touch screen, and transducers.
5. Can this line produce triple-layered insulating glass? Yes, the machine is designed to efficiently process both double-layer and triple-layer insulating glass units.
6. What type of maintenance features are included? The press section can be opened up to 500mm for easy access. It also features automatic self-diagnosis for faults and oil-less SKF bearings to simplify routine maintenance.
Packaging
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