Boke Insulating Glass Production Line Machine with Argon Gas Filling Function on Line Igu Double Glazing Glass Flat Glass Making

Customization: Available
Certification: CE, CE, ISO
Condition: New

Product Description

Basic Specifications

Model NO.
LBP2500Q
Control System
Automatic, CNC, PLC Control, Touch Screen Control
Glass Thickness Range
3-60mm
Warranty
2 Years for Free
Type
Insulating Glass Production Line
Structure
Vertical
Glass Washing Type
Vertical
After-Sales Service
Lifetime Warranty
Capacity
800 Square Meters Per Day
Max. Glass Size
2500*3600mm
Gas Filling Efficiency
More Than 95%
Total Power
44.85kw

Product Description

2500*3600mm Insulating Glass Production Line with Gas Filling

This Vertical Insulating glass machine is a comprehensive solution for high-speed production, specifically designed to wash Low-E glass effectively. The line integrates loading, washing, drying, transmission, light inspection, spacer bar attaching, and automatic gas filling.

Insulating Glass Production Line

Key Technical Advantages

  • USA DuPont Brushes: Three pairs of high-quality brushes capable of washing Low-E glass.
  • Automatic Coating Detection: System automatically distinguishes the coating side of Low-E glass.
  • SKF Sweden Bearings: Adopts waterproof, oil-free lubricant bearings for clean water maintenance.
  • Stainless Steel Construction: The washing body uses high-grade anti-rusting materials.
  • Schneider France Electronics: PLC and electrical elements ensure reliable operation.
  • High Gas Efficiency: Inert gas filling efficiency exceeds 95% in the press section.

Technical Data & Specification

ParameterValue / Specification
ModelLBP2500Q
Max processing glass size3600*2500mm
Min processing glass size450*200mm
Single glass thickness3-15mm
Cleanout speed3-10m/min
Work speed15-45m/min
Power supply3P, 380V/50Hz
Total power44.85Kw (including 10Kw heater)
Inert gas typeArgon, Nitrogen, etc.
Inert gas efficiencyMore than 95%
Total weight10500Kg
Outline Dimension24600*2500*3680mm

Functional Sections Breakdown

Section 1: Loading Section

Loading Section

Features an automatic diagnosis system for Low-E glass. The backboard is high-quality Aosong board through NC machining, ensuring stability and acid resistance.

Section 2: Washing and Drying Section

Washing Section 1
Washing Section 2
Washing Section 3
  • Automatic wind knife adjustment based on glass thickness.
  • 15kw fan with muffling equipment for low-noise, rapid drying.
  • Washing box with five pairs of rollers for smooth glass movement.

Section 3 & 4: Transmission, Inspection & Spacer Position

Transmission Section
Inspection Section

Includes a manual entry design for workers to clean hard dirt from the glass surface. Photoelectric switches automatically induce glass height for precise spacer positioning.

Section 5 & 6: Height Detection & Gas Filling Section

Detection Section
Gas Filling Section

Equipped with 17-18 photoelectric switches for precision gas filling. The press board is controlled by a servo motor and roller shaft screw for uniform pressure distribution.

Section 7: Storage and Unloading

Storage Section

Major Component Brands

Component NameBrandCountry of Origin
Photoelectric/Limit SwitchBANNERUSA
PLC / Transducer / Touch ScreenDeltaTaiwan
Main Electrical ComponentsSCHNEIDERFrance
Bearings for BrushesSKFSweden
Optical Fiber SwitchKEYENCEJapan
Vacuum SuckerYSCKorea
Pneumatic ValvesAIRTACTaiwan

Manufacturing Excellence

With over 21 years of specialized experience in insulating glass production, we integrate advanced scientific research and global service networks. Our facility utilizes modern fabrication methods to ensure all machinery meets high-tech standards and carries CE Certification.

Manufacturing Details

Quality Certifications & Honors

Honor 1
Honor 2
Honor 3
Honor 4
Honor 5
Honor 6

Frequently Asked Questions

What is the maximum glass size this production line can handle?
The LBP2500Q model can process glass sizes up to 2500*3600mm.
Does the machine support Low-E glass washing?
Yes, it features three pairs of special brushes (including DuPont brand) designed to wash Low-E glass without damaging the coating.
What is the efficiency of the argon gas filling?
The inert gas filling efficiency is optimized to exceed 95%, meeting international production standards.
What is the warranty period for this equipment?
We provide a 2-year free warranty and lifetime after-sales technical support.
Can it process triple-layered insulating glass?
Yes, the production line is designed to process both double-layer and triple-layer insulating glass with high efficiency.
What brands are used for the control systems?
The line utilizes top-tier international brands including Schneider for electrical components, Delta for PLC/HMI, and SKF for critical bearings.

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