Boke Insulating Glass Production Line Machine with Argon Gas Filling Function on Line Igu Double Glazing Glass Flat Glass Making

Customization: Available
Certification: CE, CE, ISO
Condition: New

Product Description

Basic Specifications

Model NO.:LBP2500Q
Control System:Automatic, CNC, PLC, Touch Screen
Glass Thickness:3-60mm
Warranty:2 Years for Free
Machine Type:Vertical Insulating Glass Line
Gas Filling:In-line Argon Gas Filling
Capacity:800 sqm per day
Max Glass Size:2500*3600mm
Total Power:44.85kw
Gas Efficiency:More than 95%

Product Overview

2500*3600mm Insulating Glass Production Line with Gas Filling

Insulating Glass Production Line

This Vertical Insulating glass machine is a comprehensive solution composed of 7 sections: loading, washing and drying, transmission and storage, light inspection and spacer bar attaching, transmission, inside assembly with inert gas filling, and final unloading. It features a special design to wash Low-E glass effectively at high speeds.

The entire line is controlled via PLC, realizing automatic frequency control of motor speeds. It solves common issues like uneven pressing and glass misplacement using advanced assembly techniques and precision limit switches.

Key Performance Characteristics

  • DuPont Brushes: Three pairs of high-quality brushes imported from USA, capable of washing Low-E glass without damaging the coating.
  • Automatic Recognition: Automatically distinguishes the coating side of coated and Low-E glass.
  • SKF Bearings: Waterproof bearings without oil lubricant imported from Sweden to ensure water cleanliness.
  • Stainless Steel Construction: The washing body and key components use stainless steel and anti-rusting materials.
  • Schneider Electronics: PLC and electrical elements utilize top-tier French components for reliability.
  • Efficient Gas Filling: Integrated inert gas filling function with an efficiency rate exceeding 95%.
  • Versatile Processing: Handles glass thicknesses from 3mm to 18mm and supports double or triple layers.

Technical Data & Specifications

Parameter Specification (LBP2500Q)
Max Processing Glass Size3600*2500mm
Min Processing Glass Size450*200mm
Single Glass Thickness3-15mm
Cleanout Speed3-10m/min
Work Speed15-45m/min
Power Supply3P, 380V/50Hz
Total Power44.85Kw (including 10Kw heater)
Inert Gas TypeArgon, Nitrogen, etc.
Inert Gas Efficiency> 95%
Total Weight10500Kg
Outline Dimension24600*2500*3680mm

Detailed Section Analysis

Section 1: Loading & Diagnosis

Loading Section

Features a Low-E glass automatic diagnosis system. The backboard is made of high-quality Aosong board through NC machining for durability and aesthetics.

Section 2: Washing and Drying

Equipped with 15kw fans and dual wind knives that adjust automatically to glass thickness. The washing tank includes 1.8KW heaters to ensure optimal cleaning temperatures.

Section 4: Inspection & Spacer Positioning

Inspection Section

Utilizes photoelectric switches for height induction and a practical entry design allowing manual cleaning of stubborn dirt on large laminated sheets.

Section 6: Assembly & Gas Filling

Gas Filling Section

Advanced gas filling system with 17/18 photoelectric switches corresponding to filling gears. Uses servo motors and roller shaft screws for precise pressing without hydraulic risks.

High-End Imported Components

Part Name Country of Origin Brand
Photoelectric/Limit SwitchUSABANNER
Optical Fiber SwitchJapanKEYENCE
PLC / Transducer / Touch ScreenTaiwanDelta
Electrical Switches / ContactorsFranceSCHNEIDER
Bearings for BrushesSwedenSKF
Vacuum SuckerKoreaYSC
Magnetic ValveTaiwanAIRTAC

Manufacturing Expertise

With over 21 years of experience in the field of insulating glass production, we integrate scientific research and development to produce middle and high-grade equipment. Our production lines are ISO9001 certified and have attained the CE Certificate, standing for high-tech global market leadership.

Manufacturing Facility

Quality Assurance & Honors

Frequently Asked Questions

What is the maximum glass size the LBP2500Q can process? The machine can process glass up to a maximum size of 2500*3600mm.
How efficient is the argon gas filling system? The in-line inert gas filling efficiency is highly optimized, reaching a standard of more than 95%.
Can this production line wash Low-E glass? Yes, it is equipped with three pairs of high-quality DuPont brushes from the USA specifically designed to wash Low-E glass without damaging the coating.
What brands of electrical components are used? The production line utilizes top international brands including Schneider (France) for electronics and Delta (Taiwan) for the PLC and touch screen systems.
What is the warranty period for this machine? The machine comes with a 2-year free warranty and lifetime after-sales service support.
Is the machine compatible with different glass thicknesses? Yes, the line can process a single glass thickness ranging from 3mm to 15mm, and an overall insulating glass range of 3-60mm.

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