Boke Insulating Glass Production Line Machine with Argon Gas Filling Function on Line Igu Double Glazing Glass Flat Glass Making

Customization: Available
Certification: CE, CE, ISO
Condition: New

Product Description

Basic Specifications

Model NO.
LBP2500Q
Control System
Automatic, CNC, PLC, Touch Screen
Glass Thickness
3-60mm
Warranty
2 Years for Free
Type
Vertical Insulating Glass Line
Gas Filling
Online Gas Filling (>95%)
Capacity
800 sqm/day
Max. Glass Size
2500*3600mm
Total Power
44.85kw
Total Weight
10500kg

Product Description

2500*3600mm Insulating Glass Production Line with Gas Filling on Line

Insulating Glass Production Line

This vertical insulating glass machine is composed of 7 sections: loading, washing/drying, transmission/storage, light inspection/spacer bar attaching, transmission, inside assembly & gas filling, and unloading section. It is specifically designed to wash Low-E glass effectively at high speeds.

  • Brushes: Three pairs of DuPont brand brushes imported from USA, capable of washing Low-E glass.
  • Detection: Automatically distinguishes the coating side of coated and Low-E glass.
  • Bearings: SKF brand waterproof bearings (Sweden) without oil lubricant to keep water clean.
  • Components: PLC and electrical elements adopt Schneider brand (France).
  • Efficiency: Automatic inert gas filling efficiency is more than 95%.

Technical Data & Specification

Parameter Specification
ModelLBP2500Q
Max processing size3600*2500mm
Min processing size450*200mm
Single glass thickness3-15mm
Cleanout speed3-10m/min
Power supply3P, 380V/50Hz
Total power44.85Kw (incl. 10Kw heater)
Inert gas typeArgon, Nitrogen, etc.
Gas Filling Efficiency> 95%
Outline Dimension24600*2500*3680mm

Section Detail Analysis

Section 1: Loading Section

Loading Section

Features Low-E glass automatic diagnosis. The back board is high-quality Aosong board processed through NC machining for durability and water resistance.

Section 2: Washing and Drying Section

Washing Section 1 Washing Section 2 Washing Section 3

Equipped with a 15kw fan and two pairs of wind knives with muffling equipment. The washing body is made of high-quality stainless steel to prevent rust and leakage.

Section 4: Light Inspection & Spacer Positioning

Inspection Section

Uses photoelectric switches to induce glass height automatically. Includes an entry design allowing workers to manually clean any stubborn dirt on the glass interior.

Section 6: Assembly and Gas Filling

Gas Filling Section

Features 17-18 photoelectric switches corresponding to gas filling gears. The press board is controlled by a servo motor and roller shaft screw for precise, uniform pressure.

High-Quality Imported Parts

Component Brand Origin
Photoelectric SwitchBANNERUSA
PLC / Touch ScreenDeltaTaiwan
Electrical SwitchesSCHNEIDERFrance
Bearing for BrushesSKFSweden
Vacuum SuckerYSCKorea
Magnetic ValveAIRTACTaiwan

Professional Manufacturing

With over 21 years of experience in the insulating glass field, the equipment integrates scientific research and advanced fabrication methods. All machines have attained CE certification and follow ISO9001 quality standards.

Production Flow

Factory Honors & Quality Assurance

Honor 1 Honor 2 Honor 3
Honor 4 Honor 5 Honor 6

Frequently Asked Questions

Q1: What is the maximum glass size this production line can process? A: The LBP2500Q model can handle a maximum glass size of 2500mm x 3600mm.
Q2: Can the machine wash Low-E glass without damaging the coating? A: Yes, it features three pairs of high-quality DuPont brushes. One pair of hard brushes can be moved away, while two soft pairs safely clean Low-E coatings.
Q3: How efficient is the online gas filling function? A: The inert gas filling efficiency is verified at over 95%, meeting standard European requirements.
Q4: What major brands of components are used in the machine? A: We use world-renowned brands including Schneider (electrics), SKF (bearings), Delta (PLC & Touch Screen), and Banner (sensors).
Q5: What is the warranty period for the LBP2500Q? A: The machine comes with a 2-year free warranty and lifetime after-sales service support.
Q6: Does the line support triple-layer insulating glass production? A: Yes, the system is designed to process both double-layer and triple-layer insulating glass with high efficiency.

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