📋 Basic Information
Max. Glass Size
2300X5000mm
Type
Glass Laminating Machine
Certification
CE, ISO, FDA, UR, PCI, PDA
Washing Type
Horizontal Glass Washing Machine
Production Capacity
100 Sets/Year
⚙️ Product Description
Note: With many years of experience and development, full capacity is available to offer complete and professional turnkey projects. This solution is highly recommended for professional glass processing.
1. Technical Data & Performance
1.1 Production Performance
- Max glass size: 2300mm × 5000mm
- Min glass size: 420mm × 300mm
- Normal glass size: 2130mm × 3660mm
- Product thickness: 6mm - 80mm
- Glass thickness: 3mm - 19mm
1.2 Production Capacity
- Working cycle of autoclave: 3.5-4 hours (2 cycles/8h)
- Loading capacity of autoclave: 400sqm (2000X2000mm, 4G+0.38PVB+4G)
- Speed of lamination line: Average 2.5 min/piece
- Production capacity: About 600sqm/day
1.3 Utility Requirements
- Electric Power: 220/480VAC, 3P+N+PE, 50/60Hz, 370KVA
- Water Supply: Max. 0.6cbm/min, pressure >= 3kg/m²
- Compressed Air: 0.5 ~ 0.8MPa, Flow: 6m³/min
🛠️ Main Equipment List
- Automatic loading table (YD-SPT2737J/2-1)
- Washing and drying machine (YD-QXJ25)
- Automatic pre-positioning machine (YD-YDW2540)
- Automatic sucker transferring hanger frame (YD-XPD2540)
- Assembling table (YD-HPT2540)
- PVB film unwinding machine (3 rollers)
- Transition conveying table (YD-GDT2540)
- Pre-pressing and pre-heating machine (YD-CYJ25)
- Hydraulic rotary tilting table for unloading
🔄 Working Process
For Flat Laminated Glass (PVB)
Loading➜
Washing➜
Automatic Assembly➜
Pre-heating & Pressing➜
Unloading➜
Autoclave➜
Final Product
For Bent Laminated Glass (PVB)
Washing ➜ Manual Assembly ➜ Vacuum in Autoclave ➜ High Pressure Processing ➜ Final Product
🌟 General Features
Control System: Adopts advanced Industrial Ethernet communication, centralized PLC control, and computer monitor operation. The entire line can be adjusted from the laminated room panel.
Washing & Drying: Core equipment featuring automatically adjusted rubber rollers, brush rollers, and air-knives. The upper section can be elevated 400mm for cleaning. Designed for LOW-E and coated glass.
Pre-pressing & Heating: Reasonable structure with quartz tube heating and frequency control. Clearance of rollers is adjusted via PLC to ensure extreme accuracy.
Forced Convection Autoclave: PLC automatic control with HMI interface. Features partition heating and graded cooling for high energy efficiency.
📊 Detailed Parameters
Automatic Loading Machine (YD-SPT2737J)
- Max Glass Size: 4500mm × 2750mm
- Conveying Speed: 0.6-5.5 m/min
- Sucker Arms: 4 pcs | Suckers: 24 pcs
- Vacuum Degree: >=-0.085 MPa
Washing and Drying Unit (YD-QXJ25)
- Glass Thickness: 3-40mm (Digital Display)
- Upper Part Lift: 450mm for maintenance
- Material: Water-contact parts made of STAINLESS STEEL
📦 Packing and Spare Parts
Equipment is properly wrapped for long-distance ocean and land transportation. Protection against moisture, rust, and shaking is integrated. A comprehensive list of spare parts is provided for long-term maintenance.
⚡ Key Components
| Unit |
Key Components Brand |
| Control PLC | MITSUBISHI |
| Inverter | MITSUBISHI |
| Electrical Elements | Schneider |
| Pneumatic Components | Airtac / SMC |
| Sensors/Encoders | Omron |
| Vacuum Pump | Dry Type (High Reliability) |
📅 Delivery and Quality
- Delivery: 60 days after down-payment.
- Installation: 15 days (2 persons).
- Guarantee: 14 months quality guarantee covering design and manufacturing.
📏 Model List Selection
| Model |
Max. Glass Size |
Glass Thickness |
Power |
Capacity |
| SN-JCX2060A | 2000×6000 mm | 4-80 mm | 302.5 Kw | 1200 sqm/8h |
| SN-JCX2560A | 2500×6000 mm | 4-80 mm | 335.5 Kw | 1500 sqm/8h |
| SN-JCX2580A | 2500×8000 mm | 4-80 mm | 358 Kw | 1800 sqm/8h |
| SN-JCX3080A | 3000×8000 mm | 4-80 mm | 503 Kw | 2000 sqm/8h |
| SN-JCX3280A | 3200×8000 mm | 4-80 mm | 565 Kw | 2350 sqm/8h |
*Capacity based on 4+0.38+4 (mm) laminated glass.
Frequently Asked Questions
Q1: What is the maximum glass size this production line can handle?
The SN-JCX2350A model handles glass up to 2300X5000mm, while larger models like the SN-JCX3280A can support up to 3200×8000mm.
Q2: Can the machine process LOW-E or coated glass?
Yes, the washing unit is equipped with soft brushes and special air-knives, and the heating furnace includes a forced convection system specifically designed for LOW-E and coated glass.
Q3: What kind of control system is used in the automation?
The entire production line uses a centralized PLC control system (Mitsubishi) with Industrial Ethernet communication and HMI touch screen interfaces for precise operation.
Q4: What are the installation and training requirements?
Installation and commissioning typically take two technicians approximately 15 days. Production training for your operators is conducted during this same period.
Q5: How is the energy efficiency managed during the autoclaving process?
The autoclave utilizes forced convection with partition heating and graded cooling structures to achieve high efficiency and significant energy savings.
Q6: What is the quality guarantee period for the equipment?
We provide a 14-month quality guarantee from the date of delivery, covering failures related to manufacturing quality or design.
Yabo CNC
