High-Efficiency 12000bph Juice Production Line for Hot Filling Complete Juice Manufacturing System for Pet Bottles/Shrink Wrapping/Case Pack/Palletizer

Still deciding? Get samples of $ !
Order Sample

Product Description

📋 Basic Information
Model
RCGF32-32-10
Type
Volumetric Filling Machine
Automatic Grade
Automatic
Material Type
Liquid
Filling Valve Head
Multi-Head
Dosing Device
Plunger
Filling Principle
Pressure
Structure
Rotary
Packaging
Bottle
Packaging Material
Plastic & Glass
Material
SUS 304
Control System
Siemens PLC
Capacity
2000-24000bph
Application
Beverage / Juice
📦 Packaging & Delivery
Package Size
3200.00cm * 2450.00cm * 2500.00cm
Gross Weight
6500.000kg
Package Type
Wooden Packaging
⚙️ Product Description

High-Efficiency 12000bph Juice Production Line for Hot Filling. Complete Juice Manufacturing System for Pet Bottles, including Shrink Wrapping, Case Packing, and Palletizing.

Juice Production Line Overview
Bottle Washing

Bottle Washing

  • Air conveyor direct connection with bottle dial for intake.
  • 304/316 stainless steel rinse heads with water spray style injection for efficiency.
  • Stainless steel Gripper with plastic pads to minimize bottle damage.
  • Durable stainless steel washing pump.
Juice Filling

Juice Filling System

  • Protective cover on filling valves to prevent fruit pulp blockage in reflux pipes.
  • German Igus bearings: corrosion-resistant and maintenance-free.
  • CIP cleaning cups enabled for online cleaning.
  • No product reflux during process to ensure smooth operation.
Bottle Capping

Bottle Capping

  • Electromagnetic capping heads with burden discharge function.
  • Full 304/316 stainless steel construction.
  • Sensors for "No bottle - No capping" and automatic stop for shortages.
  • Stable capping effect with a defective rate ≤0.2%.
📊 Machine Parameters
Containers and Specifications
Project Name: Full Automatic Complete Juice Production Line Capacity: 2000-36000bph PH Level: ≥4.6
Material Shape Filling Volume Filling Level Neck Type
PET Bottle Square or Round 100-2000ml Adjustable distance Per request
Adjustable Range Bottle diameter ≤105mm, Height ≤335mm
Additional change-over parts available for different bottle types.
Labeling & Control Packaging System Palletizing
Hot Melt Roll-Fed / PVC Shrink Label
Full or Half Label
Manual / Automatic
Film Shrinker
Wrap Around Packer
Robot Packing Machine
Gantry Palletizer
Robot Palletizer
Single Arm Palletizer
Ambient Conditions Temperature: 10~40ºC; Humidity: No dew
Power Supply Voltage: 380V±5%, 3-Phase; Frequency: 50HZ±1%
🔧 Auxiliary Machinery
Blow Molding System
Labeling Machine
Hot Melt Labeling
Water Treatment
Shrink Wrapping
Linear Shrink Wrapping
🏭 Manufacturing Facilities
Facility 1
Facility 2
Facility 3
Facility 4
Facility 5
Facility 6
Frequently Asked Questions
What is the production capacity of this juice filling line?
The system is highly scalable, offering production speeds ranging from 2,000 to 24,000 bottles per hour (bph), depending on the specific model and configuration.
What types of bottles and sizes can the machine handle?
The machine is designed for both PET and Glass bottles, including round and square shapes, with a filling volume range of 100ml to 2000ml.
How does the machine ensure hygiene during the juice filling process?
The system uses SUS 304/316 stainless steel for all contact parts, includes a dedicated bottle washing station, and features CIP (Clean-in-Place) cups for online automated cleaning.
What is the automation level of the production line?
It is a fully automatic production line controlled by a Siemens PLC system, managing everything from washing and filling to capping and final packaging.
What kind of packaging options are available at the end of the line?
The line supports various secondary packaging solutions, including film shrink wrapping, wrap-around case packing, and automated palletizing (robotic or gantry style).
What are the power requirements for installation?
The standard electrical supply required is 380V (±5%) 3-phase at 50Hz, but it can be customized to 220V or 60Hz configurations as needed.

Related Products