Manual Operation Laminated Glass Production Line (SN-JCX2250M)

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Manual Operation Laminated Glass Production Line (SN-JCX2250M)

Customization:	Available
Glass Thickness:	6-80mm
Heating Mode:	Electric Heating

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Product Description

ℹ

Basic Specifications

Model NO.

SN-JCX2250M

Max. Glass Size

2500X6000mm

Min. Glass Size

420X300mm

Type

Glass Laminating Machine

Certification

CE, ISO, FDA, UR, PCI, PDA

Structure

Horizontal

Control System

PLC

Grinding Heads

Production Capacity

100 Sets/Year

HS Code

84752919

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Product Description

Note: With many years of experience and development, we have obtained the full capacity to offer complete and professional Turnkey Projects for you.

1. Basic Technical Data

1.1 Production Performance

Max glass size: 2200mm × 5000mm
Min glass size: 420mm X 300mm
Product thickness: 6mm ~ 80mm
Glass thickness: 2.8 ~ 19mm

1.2 Production Capacity

Working cycle of autoclave: 3.5-4 hours (2 cycles/8h)
Loading capacity: 400sqm (2000X2000mm, 4G+0.38PVB+4G)
Lamination speed: Average 3 min/piece

2. Power & Utility Requirements

Electric Supply

220/440VAC, 3P+N+PE, 60Hz, >= 370KVA

Water Supply

Max. 0.6m³/min, Pressure >= 3kgf/m²

Compressed Air

0.5 ~ 0.8MPa, Flow: 6m³/min

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Main Equipment List

YD-QXJ25 Washing and drying machine
YD-HP2540M Spreading (laminator) machine
YD-CYJ25 Pre-pressing and pre-heating machine
SN-GYF 2550 Glass autoclave

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Working Process

For Flat Laminated Glass (PVB)

Manual Loading ➤ Washing ➤ Manual Assembly ➤ Pre-heating & Pressing ➤ Autoclave Treatment ➤ Final Product

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General Features

Control System: Adopts PLC centralized control with HMI display. Features multi-level security protection and automatic speed regulation based on working conditions.

Washing Unit: Equipped with high-quality brushes for Low-E glass. Top frame lifts 450mm for easy maintenance.

Pre-pressing & Heating: Frequency-controlled transmission with quartz tube heating. Synchronization between rollers ensures precision.

Autoclave: Forced convection system for energy saving. Advanced CPC (Composited Processing Control) software for quality management.

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Model Comparison

Model	Max. Glass Size	Min. Glass Size	Thickness	Power	Capacity (8h)
SN-JCX1645M	1600×4500 mm	420×300 mm	4-40 mm	210 KW	420 sqm
SN-JCX2060M	2000×6000 mm	420×300 mm	4-80 mm	285 KW	600 sqm
SN-JCX2560M	2500×6000 mm	420×300 mm	4-80 mm	335 KW	800 sqm
SN-JCX2580M	2500×8000 mm	420×300 mm	4-80 mm	357 KW	950 sqm
SN-JCX3080M	3000×8000 mm	500×400 mm	4-80 mm	466.5 KW	1300 sqm

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Visual Reference

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International Presence

USA, India, Syria, Tunisa, Saudi Arabia, Iran, Singapore, Malaysia, Vietnam, Brazil, Venezuela, Ecuador.

Frequently Asked Questions

What is the maximum glass size this line can process?

The standard SN-JCX2250M model handles up to 2500x6000mm, while our largest model (SN-JCX3280M) can process glass up to 3200x8000mm.

Is the washing machine suitable for Low-E glass?

Yes, the washing unit is equipped with high-quality soft brushes and stainless steel water-contact parts specifically designed to clean coated and Low-E glass without damage.

What is the thickness range for the finished laminated glass?

The production line can produce laminated glass with a total thickness ranging from 6mm up to 80mm.

How long is the quality guarantee period?

We provide a 14-month quality guarantee starting from the installation, covering failures due to design or quality issues.

Can this line handle bent laminated glass?

Yes. While flat glass uses a pre-heating and pressing process, bent glass is processed using a vacuum system followed by high-pressure treatment in the autoclave.

What is the typical production capacity per day?

For standard 4mm+0.38+4mm glass, the capacity is approximately 400 square meters per 8-hour shift, depending on the glass dimensions.