Product Description
Technical Specifications
| Model |
RCGF8-8-3 |
RCGF14-12-5 |
RCGF18-18-6 |
RCGF24-24-8 |
RCGF32-32-10 |
RCGF40-40-10 |
| Capacity(500ml/bottle/h) |
1000-2000 |
2000-4000 |
4000-8000 |
8000-12000 |
12000-15000 |
15000-18000 |
| Suitable bottle shape |
Round bottle or square bottle |
| Bottle diameter(mm) |
¢49-¢116 |
| Bottle height(mm) |
160-320 |
| Compressed air pressure(MPa) |
0.2-0.8 |
| Washing medium |
Pure water |
| Washing water pressure(MPa) |
>0.06MPa to ≤0.2MPa |
| Total power(kw) |
3.8 |
4.5 |
4.8 |
5.5 |
7 |
8.2 |
| Weight(kg) |
2880 |
3050 |
4300 |
6400 |
7450 |
8550 |
I. Water Treatment System
- Water source pump: Connects to raw water using high-quality pump systems.
- Silica Sand filter: Renewable material that filters impurities, suspended solids, and adsorbs organic substances.
- Active carbon filter: Adsorbs organic compounds such as pesticides and detergents, reducing TOC and COD.
- Sodium ion exchanger: Removes calcium and magnesium ions to soften water and prevent scale formation.
- Precision filter: Uses PP filter membranes (<0.1um) to remove microorganisms and remaining particles.
- RO reverse osmosis device: Intercepts substances larger than 0.0001 micron using high-pressure membranes.
- UV sterilizer & Ozone: Strong oxidants and UV radiation kill bacteria and viruses in water.
II. Juice Mixing System
Complete juice processing system with reasonable mixing and sterilization technology, suitable for common products and high viscosity products containing fiber and large pulp granules.
III. Washing Filling Capping 3-in-1 Machine
Juice Filling Machine: The RCGF Type PET bottle washing/filling/sealing machine is based on international advanced technology. It adopts a bottle mouth delivery mode and high-pressure filling. The unique technology avoids bubble production and ensures reliable product quality through a hygienic cycle system.
Rinser Section:
- Stainless steel rinsing tube.
- Accurate spraying nozzle for water efficiency.
- 304 stainless steel frame and chassis.
Filler Section:
- Bottling volume accuracy ± 2mm.
- High-speed valves to prevent liquid loss.
- 304L stainless steel contact parts.
- Suitable for hot and cold filling.
Capper Section:
- Cap broken ratio < 0.2%.
- Capping heads made of Zinc and Bronze.
- PLC automatic control (Mitsubishi/OMRON).
IV. Labeling & Packaging Machine
Available options include PVC sleeve labels, BOPP hot glue labels, and adhesive stick labels. Final packaging solutions include film shrink machines and carton box packaging.
V. Conveying & Bottle Blowing System
Blowing Machine: Utilizes mechanical cam control and servo motors for high reliability. Quick mold changing takes only 20 minutes. Conveying systems use brand motors and high-speed belts integrated with PLC systems.
Frequently Asked Questions
1. What is the production capacity range for this machine?
The RCGF series offers a versatile capacity ranging from 1,000 bph to 24,000 bph, depending on the specific model and bottle size (200ml to 2L).
2. Is this machine suitable for filling pulp-based beverages?
Yes, the machine is designed with a specialized filling system that can handle common liquid products as well as high-viscosity products containing fiber and large pulp granules.
3. Can the machine handle both hot and cold filling processes?
Absolutely. The system satisfies the technological requirements for both cold and hot filling, ensuring the product quality is maintained throughout the cycle.
4. What materials are used for the parts in contact with the product?
All contact parts are manufactured from high-quality SUS304 or 316L stainless steel to meet international food hygiene and safety standards.
5. What type of control system does the equipment use?
The equipment utilizes an advanced PLC automatic control system, primarily using globally recognized brands like Siemens, Mitsubishi, and OMRON for precision and reliability.
6. How long does it take to change the bottle mold?
The smart design of our bottle blowing machine allows for a quick changeover, typically requiring only about 20 minutes to switch molds efficiently.
Yabo CNC
