Turnkey Solution for High-Speed Flat Press Insulating Glass Production

Customization: Available
Certification: CE, ISO
Control System: PLC

Product Description

Basic Information
Model NO.KLVS2540
Glass Thickness3-12mm
DescriptionInsulating Glass Production Line
Max Glass Size2500*4000mm
Min Glass Size300*500mm
Working Speed8—45m/Min
TypeInsulating Glass Production Line
StructureVertical
ConditionNew
Transport Packageby Plastic Film
Specification29000*1800*3900mm
OriginChina
Production Capacity400set/Year
Product Description
Insulating Glass Production Line
Machine Performance Introduction
  • Internationally famous brand PLC control, HMI touch screen interface for manual and automatic control.
  • Automatic identification of coated glass and Low-E glass.
  • Air knives automatic adjustment according to the thickness of glass.
  • Double beams in specific sections to avoid wheel tracks, essential for high-end home decoration glass.
  • Designed with double plate surface for inner and outer sealing of oversized glass.
  • Integrated assembling, pressing, and gas filling with automatic pressure adjustment.
  • Automatic intelligent thickness measuring for glass and aluminum strips.
  • Suitable for double glass, triple glass, and step glass (optional).
  • Real-time monitoring of gas amount to improve utilization and efficiency.
Washing and Drying Section
Washing and Drying Section
  • Equipped with 7 motors and 3 pairs of brushes, individually controlled.
  • Made of thick stainless steel with a double hollow base design to avoid water retention.
  • Waterproof covers on bearings to prevent dust and water ingress.
  • High power blower with sound-absorbing devices to reduce noise.
Production Process
Conveyor Section

Features speed-up sensors and air float or double beam transfer to ensure zero wheel marks on the glass surface.

Aluminum Spacer Section

Sensors detect glass height for automatic beam movement. Hand-operated positioning for accurate aluminum spacer placement.

Panel Pressing Section
Panel Pressing and Gas Filling

The panel features a large stroke for easy maintenance. Strong stiffeners ensure even pressure to prevent glass breakage. Gas filling concentration reaches 90%, exceeding international standards.

Technical Specification
Main Technical Parameters
ModelKLVS2540
Input Voltage380v 50Hz
Total Power34kw
Max. Glass Size2500×4000mm
Min. Glass Size300×500mm
Washing Thickness3-12mm
Working Speed8—45m/min
Dimension29000×1800×3600mm
Total Weight7500kg
Main Components
Component NameBrandOrigin
Servo / PLCINOVANCEChina
Low Voltage ElectricalSchneiderFrance
Touch ScreenINOVANCEChina
SensorAUTONICSKorea
Pneumatic ComponentAIRTACTaiwan
Packaging & Shipping
Shipping 1
Shipping 2
Shipping 3
Shipping 4
Shipping 5
Certifications
Certification 1
Certification 2
Certification 3
Certification 4
Profile
Facility

Founded in 2002, the facility covers an area of 30,000 square meters. As a high-tech enterprise, it specializes in the production of insulating glass machinery, curtain wall glass machines, and automated robotic systems. With a commitment to strict management and excellent processing, the company provides a full range of after-sale services, including installation and staff training, ensuring high-quality results for domestic and international customers.

Workshop 1
Workshop 2
Frequently Asked Questions
1. What is the maximum glass size this line can process? The KLVS2540 production line can process glass up to a maximum size of 2500×4000mm.
2. Does the machine support Low-E glass? Yes, it features automatic identification for coated glass and Low-E glass to ensure optimal cleaning and processing.
3. What types of insulating glass can be produced? The line is suitable for producing double glass, triple glass, and optional step glass for curtain walls.
4. What is the gas filling efficiency? The gas concentration reaches 90%, which is achieved through real-time monitoring and automatic calculation based on glass size.
5. How is the quality of the machine's components? We use high-standard components from world-renowned brands such as INOVANCE, Schneider, and AUTONICS to ensure long-term stability.
6. What is the annual production capacity of the facility? The factory has a production capacity of approximately 400 sets of glass processing machines per year.

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