Advanced Six-Axis Grinding and Polishing Machine for Precision Finishing

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Advanced Six-Axis Grinding and Polishing Machine for Precision Finishing

Customization:	Available
Certification:	CE, ISO
Processing Speed:	3500rpm

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Product Description

Overview & Basic Info

Model NO.

AT-61120

Processing Thickness

5-70

Voltage

380V

Warranty

5-Year Quality Warranty

Chamfering Materials

Glass, Quartz, Zerodur, CCZ, Ceramic

Automatic Mode

Full Automatically Feeding and Taking up

Origin

China

Capacity

10,000 PCS Per Year

Packaging & Delivery

Package Size

2000cm * 1050cm * 1105cm

Gross Weight

500.00kg

Transport Package

Wooden Cases

Product Description

The Intelligent Robot Polishing System is an integrated precision machining solution that combines industrial robot technology, visual perception technology, adaptive force control technology, and digital programming technology. Designed specifically to address the pain points of traditional manual polishing, such as "low efficiency, poor consistency, high safety risks, and severe material waste," this system enables automated, high-precision, and standardized polishing operations for various workpieces made of metals, plastics, and composite materials.

Key Product Features

High Precision + High Consistency

Equipped with high-precision industrial robots, achieving a repeat positioning accuracy of ±0.02mm. Built-in adaptive force control module with a polishing pressure accuracy of ±0.1N ensures a surface roughness (Ra) deviation of ≤0.05μm.

Efficient and Energy-Saving

A single robot can perform the workload equivalent to 6-8 skilled workers, improving polishing efficiency by over 300% and reducing material costs by 20%-40% through intelligent algorithms.

Intelligent Adaptation

Supports stainless steel, aluminum, copper, titanium alloys, and more. Features built-in 2D/3D visual detection modules that automatically identify workpiece size and positioning deviations.

Safe and Reliable

Equipped with dust covers, safety light curtains, and collision detection sensors (ISO 10218 compliant). Core components support 7x24-hour continuous operation with a failure rate below 1%.

Digital Management & Industry 4.0

Supports data traceability, remote monitoring via computer/mobile terminals, and seamless integration with enterprise MES and ERP systems.

Application Areas

The system processes optical components with various surface shapes, including large-aperture planar, spherical, aspherical, and freeform surfaces. Applicable materials include quartz, glass, ULE, monocrystalline silicon, silicon carbide, sapphire, ceramics, copper, aluminum, and nickel.

Technical Parameters

Technical Parameter	AT-600	AT-1000
Processing Element Type	Planar/Spherical/Aspherical/Freeform	Planar/Spherical/Aspherical/Freeform
Max Element Diameter	50mm~600mm	50mm~1000mm
Max Element Thickness	≤500mm	≤500mm
Polishing Head Rated Speed	3000rpm	3000rpm
Worktable Diameter	700mm	1100mm
Pressure Setting Range	0~125N	0~125N
Processing Accuracy	Planar RMS≤7nm / Aspherical RMS≤10nm	Planar RMS≤7nm / Aspherical RMS≤10nm
Surface Roughness	Ra≤1nm	Ra≤1nm
Positional Repeatability	±0.05mm	±0.05mm
Max Load Capacity	20Kg	45Kg
Dimensions	2300×1900×2500mm	2800×1250×2300mm

Professional Services

Expertise in technical development, consulting, and promotion for industrial automation. Specialized in CNC machine tools, optical instruments, semiconductor device equipment, experimental analysis instruments, and high-performance glass/optical materials sales.

Detailed Photos

Advanced Six-Axis Grinding and Polishing Machine

Industrial Polishing Equipment Front View

Frequently Asked Questions

Q1: What materials can the Intelligent Robot Polishing System handle?

The system is compatible with a wide range of materials including stainless steel, aluminum, copper, titanium alloys, engineering plastics, carbon fiber, and optical materials like quartz and sapphire.

Q2: How does the system ensure high consistency in batch production?

By utilizing digital programming to solidify parameters such as rotation speed, pressure, and path, the system maintains a surface roughness deviation of ≤0.05μm across entire production batches.

Q3: Is the system suitable for complex shapes?

Yes, the system is designed to process planar, spherical, aspherical, and freeform surfaces, as well as irregular internal hole shapes using its 3D visual scanning and adaptive path generation.

Q4: What is the benefit of adaptive force control technology?

It allows the robot to dynamically adjust polishing pressure in real-time (accuracy of ±0.1N) based on surface undulations, preventing over-polishing or under-polishing and increasing pass rates to over 99%.

Q5: Can the equipment be integrated into an Industry 4.0 factory?

Absolutely. The system provides open API interfaces for seamless integration with MES and ERP systems, and supports remote monitoring and IIoT data traceability.

Q6: What safety standards does the polishing system comply with?

The system complies with ISO 10218 industrial safety standards and features dust covers, safety light curtains, and automatic collision detection to ensure a safe working environment.