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Basic Information
Warranty
Quality Warranty-Return, Replace, Refund
Chamering Materials
Glass, Quartz, Zerodur, Ccz, Ceramic
Automaticial Mode
Full Automatically Feeding and Taking up
Production Capacity
10000PCS Per Year
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Packaging & Delivery
Package Size
2000.00cm * 1050.00cm * 1105.00cm
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Product Description
The Intelligent Robot Polishing System is an integrated precision machining solution that combines industrial robot technology, visual perception technology, adaptive force control technology, and digital programming technology. Designed specifically to address the pain points of traditional manual polishing, such as "low efficiency, poor consistency, high safety risks, and severe material waste," this system enables automated, high-precision, and standardized polishing operations for various workpieces made of metals, plastics, and composite materials. It is widely applicable in industries such as automotive manufacturing, 3C electronics, aerospace, medical devices, and hardware sanitary ware, serving as a core piece of equipment for enterprises aiming to reduce costs, increase efficiency, upgrade quality, and transition to Industry 4.0.
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Product Features
High Precision + High Consistency
Equipped with high-precision industrial robots achieving a repeat positioning accuracy of ±0.02mm. Built-in adaptive force control module with accuracy of ±0.1N avoids over-polishing and under-polishing, increasing pass rates to over 99%.
Efficient and Energy-Saving
A single robot can perform the workload of 6-8 skilled workers, operating 24 hours a day. Improves efficiency by over 300% and reduces abrasive material costs by 20%-40%.
Intelligent Adaptation
Supports stainless steel, aluminum, titanium alloys, and more. Graphical programming interface allows quick debugging within 30 minutes via "teach-and-play" or CAD model import.
Safe and Reliable
Complies with ISO 10218 safety standards. Equipped with dust covers, light curtains, and collision detection. Average failure-free operation (MTBF) ≥10,000 hours.
Digital Management
Offers IIoT modules for real-time monitoring and data traceability. Seamlessly integrates with MES and ERP systems for smart factory construction.
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Application Areas
The high-precision intelligent polishing system can process optical components with various surface shapes, including large-aperture planar, spherical, aspherical, and freeform surfaces. It can handle optical materials such as quartz, glass, ULE, monocrystalline silicon, silicon carbide, sapphire, ceramics, as well as metal materials like copper, aluminum, and nickel.
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Product Parameters
| Technical Parameter |
AT-600 |
AT-1000 |
| Processing Element Type | Planar/Spherical/Aspherical/Freeform | Planar/Spherical/Aspherical/Freeform |
| Processing Element Shape | Circular/Elliptical/Rectangular/Irregular | Circular/Elliptical/Rectangular/Irregular |
| Max Element Diameter | 50mm~600mm | 50mm~1000mm |
| Maximum Element Thickness | ≤500mm | ≤500mm |
| Polishing Head Rated Speed | 3000rpm | 3000rpm |
| Worktable Diameter | 700mm | 1100mm |
| Pressure Setting Range | 0~125N | 0~125N |
| Pressure Setting Resolution | ±0.4N | ±0.4N |
| Processing Accuracy | RMS≤7nm(Planar)/≤10nm(Aspherical) | RMS≤7nm(Planar)/≤10nm(Aspherical) |
| Surface Roughness (Ra) | ≤1nm | ≤1nm |
| Positional Repeatability | ±0.05mm | ±0.05mm |
| Max Load Capacity | 20Kg | 45Kg |
| Machine Weight | 2.2T | 1.75T |
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Business Scope
Operations include technical services, technology development, and consulting. Expertise covers computer software and hardware, functional glass, new optical materials, optical instruments, and specialized semiconductor equipment. We provide solutions for CNC machine tools, electronic components, electromechanical equipment, metal cutting, welding equipment, and photovoltaic components.
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Frequently Asked Questions
What materials can this system polish?
It supports a wide range of materials including stainless steel, aluminum alloy, copper, titanium alloy, quartz, glass, sapphire, ceramics, and engineering plastics.
How does the system ensure consistent quality?
The system utilizes an adaptive force control module with ±0.1N accuracy and high-precision robots with ±0.02mm repeatability to ensure uniform surface treatment.
Is special programming knowledge required to operate the robot?
No, the system provides a graphical interface with "teach-and-play" modes and CAD model import, allowing new workpiece paths to be generated within 30 minutes.
What is the maximum workpiece size the system can handle?
Depending on the model, the AT-600 handles up to 600mm diameters, while the AT-1000 can process components up to 1000mm in diameter.
Can this system be integrated into an existing smart factory?
Yes, it features open API interfaces and IIoT modules for seamless integration with MES and ERP systems for Industry 4.0 management.
What surface roughness can be achieved?
The system can achieve an ultra-fine surface roughness (Ra) of ≤1nm, suitable for high-precision optical and industrial components.
Yabo CNC
