Basic Specifications
Control System
Automatic, CNC, PLC Control, Touch Screen
Type
Insulating Glass Production Line
Max. Glass Size
2500*3600mm
Gas Filling Efficiency
> 90%
Insulating Glass Production Line with Argon Gas Filling
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This vertical insulating glass machine is an integrated system composed of seven sections including loading, washing/drying, transmission, light inspection/spacer bar attaching, inside assembly with inert gas filling, and unloading. It is specifically designed to handle Low-E glass with high efficiency and precision.
The line is managed by a high-end PLC system, enabling automatic motor speed control via frequency adjustment. Advanced assembly techniques solve common issues like uneven pressing and glass misplacement. The assembly section utilizes precision limit switches and adjustable cylinder tanks for reliable location and operation.
Key Performance Characteristics
- Premium Brushes: Three pairs of DuPont brushes from the USA, capable of washing Low-E glass without damaging the coating.
- Automatic Coating Detection: System automatically distinguishes the coating side of coated and Low-E glass.
- High-End Components: Equipped with Swedish SKF waterproof oil-less bearings and French Schneider electrical components.
- Efficient Gas Filling: On-line inert gas filling in the press section with efficiency exceeding 95%.
- Stainless Steel Construction: The washing and drying body is made of high-quality stainless steel for corrosion resistance and longevity.
- User-Friendly Interface: PLC control with a touch screen for easy operation and self-diagnosis.
Technical Specifications
| Parameter |
Specification Details |
| Model | LBP2500Q |
| Max Processing Size | 3600*2500mm |
| Min Processing Size | 450*200mm |
| Glass Thickness | 3-15mm (Single) |
| Washing Speed | 3-10m/min |
| Total Power | 44.85Kw (incl. 10Kw heater) |
| Inert Gas Type | Argon, Nitrogen, etc. |
| Gas Filling Efficiency | > 95% |
| Total Weight | 10500Kg |
| Outline Dimensions | 24600*2500*3680mm |
Detailed Sectional Overview
Section 1: Loading & Diagnosis
Features an automatic Low-E diagnosis system and a high-quality backboard processed through NC machining. Stable transmission speed is ensured by motor-driven chains.
Section 2: Washing & Drying
Uses three pairs of brushes and two pairs of sponge rollers. The drying part features high-pressure fans with muffle equipment to reduce noise while ensuring rapid drying.
Section 3 & 4: Inspection & Spacer Positioning
Equipped with inspection lights to verify cleaning quality. An entry design allows workers to manually remove persistent dirt from the glass surface.
Section 6: Assembly & Gas Filling
Photoelectric switches detect glass height to control 17 gas filling gears. Servo motors control the press board for precise, uniform pressure without hydraulic risks.
Imported Core Components
| Component Name |
Origin |
Brand |
| Photoelectric/Limit Switches | USA | BANNER |
| PLC / Transducer / Screen | Taiwan | DELTA |
| Electric Apparatus | France | SCHNEIDER |
| Bearings for Brushes | Sweden | SKF |
| Vacuum Sucker | Korea | YSC |
| Magnetic Valve | Taiwan | AIRTAC |
Manufacturer Background
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With over 21 years of experience in the insulating glass machinery field, we specialize in high-tech research and development. All machinery follows ISO9001 standards and carries CE certification, utilizing modern fabrication methods to ensure global market quality.
Frequently Asked Questions
1. Are you a professional manufacturer of glass machinery?
Yes, we have been a professional manufacturer specialized in insulating glass production lines for over 21 years.
2. What types of machines are included in your production range?
Our range includes Insulating Glass Production Lines (with/without gas filling), Sealing Robots, Butyl Coating Machines, CNC Spacer Bending Machines, and Glass Washing Machinery.
3. What is the typical delivery time for a production line?
Standard delivery is approximately 30 days. In urgent cases or for specific products, we can often complete manufacturing within 2 weeks.
4. Can this machine process Low-E glass?
Yes, it is equipped with specialized DuPont soft brushes and an automatic detection system designed specifically for the safe processing of Low-E and coated glass.
5. What is the gas filling efficiency of the LBP2500Q model?
The machine features an advanced on-line filling system that achieves a gas filling efficiency of more than 95%, meeting high international standards.
6. What payment methods and ports do you support?
We accept T/T and L/C payments. Our primary loading port is Qingdao Port.